Posted 03-31-2003 at 03:26:07
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Just a thought but never done it but have done some crazy things with fibre glass.
Make a paper-mache corn cob in 2 pieces, top and bottom. Make them the size where you can fit the top "over" the bottom like a lid. I'd make sure you had 6 X 6in inside. When dry, spray the whole thing with wax, let dry.
Then cover each section with fiber glass (messy, wear gloves) clothe strips working in the cracks and cervices with a stick. When dry put 2 coats of fibreglass resin on it with a brush.
Paint when dry.